PP Drainage and Sewerage Pipe Fitting Mould

Mould name :  PP Drainage and Sewerage Pipe Fitting Mould
Mould cavity:  1 cavity
Mould size:  1000X1000X680 mm 
Mould material:  DIN 1.2738
Mould life:  1,000,000 Shots
Ejection system: Collapsible core system
Mould running: Fully automatic
Mould features: Excellent precision control for dimension tolerance and shrinkage
                      With intensive cooling system, optimal air venting, shining polish, advanced mould design,
                      Collapsible core system make it easier to operation 
Injection cycle time: 40Seconds
Delivery time: 50 days

Lucia 
focaremould@yahoo.com 

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Collapsible core demoulding | collapsible pipe fitting mold supply

The collapsible core demoulding system consists of core and cavity,
which are the main part in the mould structure, which is characterized by the following: 

the fixed bar is in the main core,outside which is the sliding rail.In the sliding cavity there is the active cavity and in the active cavity the stiffening rib is installed next to the fixed bar.In the middle of the stiffening rib there is the locating slot,and outside is the belling core.The belling core is consisted of the large sliding block and the small one,which work with clamping plate.

Between the large and small sliding block,there are two active slots.
One is connected with the lower surface of the locating slot ,in the middle of which a pad is installed, and a baffle plate is located. A support plate of small sliding block is installed between active slot and the slot of stiffening rib,above which is the support plate of the large sliding block.The large one has the other baffle plate, and they are connected with each other, the top of the baffle plate is connected with draw bar,and the deaw bar is driven by the hydro-cylinder.

For any technical suggestion, feel free to contact focaremould@yahoo.com 
Highly welcome your fitting mold enquiry!

Lucia 
focaremould@yahoo.com 

http://chinapvcmold.blog.com/
http://chinapipefittingmoldmaker.weebly.com/

PVC pressure pipe fitting, PVC drainage pipe fittings, PP-H sewage fittings, PP, HDPE corrugated pipe fittings, PP-R pipe fittings

“ Forever care you, care your molds”, is our insist mentality philosophy. We insist on mold construction design and steel quality, believe these two factors are main points to achieve mold with excellent performance. produces moulds for PVC pressure pipe fitting, PVC drainage pipe fittings, PP-H sewage fittings, PP, HDPE corrugated pipe fittings, PP-R pipe fittings. With the continuous exploration and a abundant of successful experience of mould making, Focare has been winning the trust of costumers throughout the world, and continuously expanding global market rapidly. Under the fine quality steel , strict heat treatment and quality control, we promise the best mould offer to you. If you're still looking for the good plastic pipe fitting mold maker in China, we can be your another good choice.  Lucia  focaremould@yahoo.com http://chinapvcmold.blog.com/

gas assisted chair molding technology | china gas chair mold maker

What is gas assistant chair molding?
During chair molding, plastic material in contact with the mould walls begins to solidify first, then after a selected time delayed, pressurized nitrogen gas injected, blow the middle soft plastic material inside out, and finally realize hollow chair part.


Advantages of gas assistant chair molding:
* Material savings
* Chair part with less weight
* Faster production cycle
* Increased chair part strength
* Reduced chair part deformation
* Improved chair part appearance


Gas assistant chair mould technology:
* Make sure good gas chair product design:
* Including gas chair back and seat thickness, gas blow channel dimension and thickness
* Make sure gas chair mould design:
* Injection gate dimension and width
( two injection points set, one for chair back, one for chair seat)
* make sure radius of gas chair corner, for better cooling
* plastic material: PP + 15% fiber glass / or PP + CACO3

Welcome your new inquiry, or any technical questions of gas assisted chair molding,
feel free to contact with me!

Lucia 

focaremould@yahoo.com 

Chair mold maker

To start the factory of chair mold making, you need a professional service team to offer you custom chair molding solution. From chair product deisgn, chair mould design, chair mould tooling, custom injection molding machine, related auxiliary machines and so on.

And we make various type chair mould:
* Arm chair mould 
* National chair mould 
* Non-leg chair mould 
* Armless chair mould 
* Steel-leg chair mould 
* ABS / PC chair mould 
* Backrest chair mould 
* Gas assistant chair mould 
* Baby chair mould

Chair molding solution
1. plastic material: normally use PP material(shrinkage 1.6%), sometimes add CACO3 to get better smooth product appearance

2. runner system: edge gate, or hot runner directly gate

3. demoulding system: injection pin on the rib of chair bottom
if with robot help demoulding, then need to push up
if automatic demoulding, then need to overturn push down

4. back insert inchangeable
suggest not to choose transversal striations, because easy to cause jointing line

5. chair mould injection machine
chair gram weight less than 2500, 650T injection machine is enough
little larger chair, need 780T
chair with arm, or rear leg with U groove or triangle groove, then need 1080T

6. Chair molding ycle time

If you have any new project of chair mould, feel free to send me enquiry.

Lucia 

focaremould@yahoo.com 

Reusable transport container mould supply

Professional manufacturer of reusable transport container mould, returnable packaging molding equipments, custom container molds, container mold china factory. We offer you Turnkey molding services of reusable transport container moulds. We custom moulds for:

1) Vegetable crate 
2) Bread crate 
3) Bottle crate 
4) Beer crate 
5) Coca cola crate 
6) Standard pallet 
7) Four slides pallet system 
8) Clip type pallet 
9) Foldable crates
10) Foldable pallet box / Foldable bulk container


With years experience in this reusable transport packaging, we pay great attention to hot runner system, cooling system, sliding system, and also interchangeable system for different version, custom you best quality transport packaging molds.

Welcome your new inquiry!

Lucia 

focaremould@yahoo.com 

Pallet mold technology

Turnkey pallet molding invest cost normally is big, because of its large size also injection molding machine needed very large tonnage. Then what should be paid attention to during pallet molding to have the best quality mould and injection molding machine, then to have the max. return on investment?

Pallet mould system:
* Standard pallets,
* such as 1200*1200mm, 1200*1000mm,
* 1000*1000mm, 1000*800mm
* Non-standard pallet moulds
* 4 slide system
* Clip type pallet
* Simple type system pallet and
* pallet components mould

need to know static load and moving load that you required before the quotation
also need gram weight, detail dimension and detail pallet picture or designs


Hot runner system: 12 tip or 16 tip hot runner, filter system for recycle material application

Steel application: normally P20 steel used, but if required output is very high,
then suggest H13 steel, guaranteed 500K shots mould life time

Interchangeable system for different version


Required pallet mould injection molding machine,
for example single-deck will need 1800T, and if double-deck pallet, need 2500T.
Detail should according to your pallet product.
suggest servo motor injection machine, can saving 50-60% energy using for long term running.


For further technical details, kindly directly contact with me. 

Lucia 

focaremould@yahoo.com 

Storage container mold technology | box mold maker

Professional manufacturer of storage box mould, storage container molds, storage box Turnkey molding services and equipments supply. 

Storage box mould technology:

* Transparent PP box mould for food and other space usage
* Multi cavity storage container mould
* Wealth knowledge of container mould design, most shorten the container production cycle
* High speed box mould running
* Optimized hot runner system chose
* Normally P20 or 718H steel used, DIN1.2738 German steel chose for the good polish and long fast polishing result, also keep the box mould high pressure injection moulding with very long mould life time. 

* Acknowledgeable of the container mould manufacturing system, precision control product wall thickness, to avoid extra raw material invest 

* Precision tooling equipments ensure container wall thickness tolerance no more than 0.0003mm

* Help various types of storage mould Turnkey molding factory set up


For any suggestion of storage box mould, feel free to contact with me.

Lucia 

focaremould@yahoo.com 

Bi injection and over molding

A, double color injection mold

the only injection machine injects two kinds of plastic material. The product forms by 2 times but depanning once. Generally this molding craft is called double material injection, which is finished by only one mold. But it must be implemented in the special double color injection machine.


B, over molding

two kinds of plastic material may not injected by only one machine, and the product forms by 2 times. It will be injected in the other mold after being removed from first mold for the first injection. So generally this type of injection craft is finished in two sets of molds but doesn’t need special injection machine.

Overview: 

Designing over molding, we should pay attention to the fixed position of hard plastic pieces. There must be anti rank hole on the piece which can prevent frictional pullar from deformation.

Double color injection mold becomes more and more popular. Because the outlook of products can be more nice by this craft. and it is easy to change colors, without spraying as well. However the cost of manufacture is high and technical requirements are needed more.

1, cavity has 2 different shapes that form different products separately. 2 shapes on the core are totally same. 

2, front and back mold must be coincided after both of them rotate 180 degree. This checking action must be designed in advance.

3, we should pay attention to the position of ejector pin hole, of which min distance is 210mm. the number of ejector pin holes should be increased in bigger mold. Because ejector pin of injection machine is not long enough, we must length it when we are designing the mold. Ejector pin can reach 150mm higher than mold base plate. Back mold base plate is made with 2 locating rings.

4, the total thickness of front mold panel and plate a is not less than 170mm. please check this specification and other reference data of machine, such as max and min mold containing thickness, distance of ejector pin hole etc.

5, the gate of three plate mold had better demold automatically. Especially for the soft plastic material.

6, the depth of former sprue can’t be over 65mm. the distance from the top of upside sprue (side gate) to the centre of mold base is not less 150mm.

7, when designing the second shape, we can design a part of clearance on the cavity for fear of scratching sprue position of first formed product. We also consider the intensity of sealing carefully.

8, when first injecting, product dimensions can be molded little bigger which can let the product press to the other cavity more closely, for sealing of second injection.

9, when second injecting, we must be sure whether the plastic flow will rush out the first forming product, if it is possible; we must try to find way.

10, before a and b plate closing, please pay attention to slider and lifter of front mold which returns to crush the product. Thus, slider and lifter should return after a and b closing.

11, waterway of 2 parts on both cavity and core must be arranged fully and evenly.

12, because soft plastic reformat easily, mostly we inject hard plastic part on product firstly and then soft plastic part.

Lucia 

focaremould@yahoo.com 

Bi-Injection Applications

Bi-injection technological from 1970 years to become the industrialization the method since. Until recently have been extensively applied, but this is not because of its own unadaptable caused; Instead, Bi-injection adaptability is very good. And have many advantages, can improve the product quality and productivity,Application cannot extensively applied, is due to special structure to demand double colors injection molding equipment, all the double colors injection all need of two or more than two sets of reciprocating screw injection molding device, their respective plasticizing and injection of different materials, and should have coordinate their action steps automatic control equipment, And at that time environmental condition equipment utilization rate is not high.

But now, as people of plastic products quality requirements, and improve injection machinery industry and automatic control technology level of development, bi-injection technological used more widely and more attention by people. the application scope such as Daily necessities,Automotive, Mobile digital products and so on...



Toothbrush

daily household kitchenware parts

Soft grip handle inserts

eyeglasses 

Automotive A/C or heater louvers, etc.

Feel free to contact me for your two component mold inquiry. 

Lucia 

focaremould@yahoo.com 

Bi-injection molding machine

Bi-injection molding machine

This Bi-jet machine is fit for the products with different material or color but two different colors, it is with two charging barrel jet by two inject nozzle.

Which are matched with special designing complex nozzle can produce special patterns and different colors on the base of using original mould, and increase the additive production value.

Lucia 

focaremould@yahoo.com 

http://chinatwocolormold.blog.com/

Mix-Colour Injection Moulding Machine

Mix-Color Injection Moulding Machine

This Bi-jet machine is fit for the products with same material but two different colors, it is with two charging barrel jet by one inject nozzle.

Which generally apply to the manufacture of commodity, artwork, and something like that, and the blending effect of products looks natural.

Lucia 

focaremould@yahoo.com 

http://chinatwocolormold.blog.com/

Bi-Injection Molding Tech

1. What is bi-injection or dual injection molding?

Bi-injection molding is mixed dual color jet and two components jet which are matched with special designing complex nozzle can produce special patterns and different colors on the base of using original mould, and increase the additive production value.


2. The merit of bi-injection?

A. Bi-injection mould with the rotation system made the molding of dual-color product fast and simply
B. Reduce assembly process.
C. For reduce projects and reduce cost, can finish one part with two colors or material in one time.
D. The products will be improved beautification appearance and comfortable tactility with difference color or material collocation.


3. The limit of Bi-injection or double injection molding

A. We know two different plastic material will have compatibility, the compatibility will be influence plastic intensity and plastic united. So when we choice two plastic for Bi-injection we need consider the compatibility between two plastic.

B. The compatibility between two plastic materials should be as little as well, if more will result in the two plastic cannot unite very well or difficult in molding. So we need choice reasonable compatibility in two kinds different plastic material, usually we used plastic collocation such as PP+TPE, ABS+AC, CA+EVA, HDPE+PA6, SAN+PVAC etc…on Bi-injection.


4. How dose bi-injection mould and machine work?

Bi-injection machine has two separate hopper and two barrel (in picture 1 and 2) for two different material or different colors plastic material injection, As for the mould ,it must be have two components separate cavity and core, A and B, for two different plastic prices. First, barrel 1 jet into cavity A, after holding, cooling and open mould, the semi-manufactures stay in core A, Then rotation system of Bi-injection machine will rotate mould by 180 degree. Then start second jet, two barrel jet at same time, after plastic of other component into cavity B, then two plastic will unite, finally, end product finish.

Lucia

focaremould@yahoo.com 

Bi-injection molding machine

Bi-injection molding machines or multi -injection molding machine have been widely used in automotive car light system moulding, brush handle two kinds of material's injection moulding, it is a advanced technology when produce two or more colors & material for plastic parts.

There have difference named for bi-injection machine, for example: 

two color injection machine,double color injection,dual-injection machine,twice injection machine,two shots injeciton machine or multi-injection.Actually,we can classify them by products applied and injection way. 

Standard bi-injection machine is by automatic rotary over molding, the rotor clamping plate is servo motor controlling with considering of cooling water connection and excellent sealing system.

Lucia 

focaremould@yahoo.com 

4+4 spoon & fork mold, China rotational mold, two component mold maker

http://chinatwocolormold.blog.com/

http://chinatwocomponentmoldmaker.weebly.com/

1+1 salad bowl holder mold, China rotational mold

http://chinatwocolormold.blog.com/

http://chinatwocomponentmoldmaker.weebly.com/

China unscrewing cap mold, flip top closure molds supply

Shampoo cap mold, oil cap mold, toothpast cap mold,medical cap molds, soft drinks cap molds, unscrewing cap mold, flip top cap mold, push pull cap mold, water bottle cap mold. 

Being one of the leading mold makers from Huangyan, we Focare Mould specialized in making different types of closure cap molds, under strict mold making control system, make sure molds high precision high speed running performance. 

Kindly visit following link to check our closure mold construction design, which will show you how do we insist on mold construction, one of the main points we believe to achieve the mold with excellent performance. 

http://www.youblisher.com/p/1158787-China-closure-cap-mold-supply/


Highly welcome your new enquiry. 


Lucia 

focaremould@yahoo.com

IML labels raw material

Normally, IML labels raw material is PP,PE or PP and PE mixed co-polymer. Labels have three layers.The first layer is optimum seal layer, second is main layer,the third is hot melt glue layer. 

IML labels must have good venting function, When it fusing with plastic part,venting will impact production surface.In addition, it should be for electrostatic treating after printing, otherwise it will affect in mold labeling quality.

Now I introduce three methods for electrostatic treating:

1.Chemical elimination method:

coat anti-electrostatic agent on the surface of IML labels. but chemical elimination method has bad effect, it may be bad for labels quality,such as strong,adhesive quality.This method is not suggest to used.

2.Physics elimination method: 

under to condition that keep IML label raw material nature, using electrostatic itself character to eliminate the electrostatic,This method is commonly used in industrial production.

3.Humidity control elimination method: 

IML labels surface electric resistance will be reduce when air humidity increasing.the good printing workshop condition:temperature is 20 degree,relative humidity is more than 70 degree.

Welcome your new enquiry of IML in mold labeling mold. 

Lucia 

focaremould@yahoo.com 

In mold labeling production line inquiry required information

If you need a detail and correct in mold labeling line quotation, following information should be given to the supplier:

1.Plastic part samples. 

if no, then plastic part pictures with detail dimension & wall thickness is required.

2. IML mould information. 

How many mould cavities required, or the production quantities per hour required, or the cycle time of in mold labeling.

3. Labels information. 

The plastic part need put label for only bottom, or bottom and four sides, or only four sides.

4.Industrial voltage in your factory. 

Is 380V,50HZ,3P or 220V,50HZ,3P or others?

If you intend to invest in mold labeling production line, please feel free to contact me. 

Lucia 

focaremould@yahoo.com 

Buy IML robot system

If the IML mould and injection molding machine is available in your factory, and you intend to purchase robot system, The following information should be provide to robot manufacturer:

1.IML Mould drawing in dwg / dxf or iges format

2.Plastic Parts drawing in dwg / dxf or iges format

3.In mold Label drawing

4. Labels sample

5. Injection molding machine(I.M.M) drawing dwg / dxf format

Feel free to contact if you need more technical suggestions. 

Lucia 

focaremould@yahoo.com 

Gas assisted chair mold solution

Gas assisted molding is widely used in manufacturing hollow plastic parts, light weight but strong strength. Especially for chair mold, then how to manufacture good quality gas assisted chair mould?

First the material used. Here are three solutions:
1. pure PP
2. PP plus filler (calcium carbonate)
3. PP plus glass fiber

If go first way, it is very easy to cause shrinkage, as chair corner part is very thick.
If go second, chair appearance will be polisher than with fiber. 

But usually we suggest the last, and go PP + 15% glass fiber. Although chair part can not be same polish as the second because of fiber special specification, but it is easier to blow gas. Besides, it has more strength and tenacity.

Before chair mould design, need to have mold flow analysis to better understand material flow, gas blowing channel and all related issues. And suggest valve gate system, compared to normal hot runner, it can completely solve mould flash during air blowing.

If you have new project of gas assisted chair mold, kindly tell below information, and we’ll supply you fine solution of gas assist chair mould:

• Chair part dimension & weight
• Suitable injection molding machine
• Air pressure of gas assisted equipment
• Do you prefer fully automatic manufacturing with robot? Or auto drop without robot?

Lucia

focaremould@yahoo.com 

PVC pipe fitting mould supply | irrigation piping | irrigation filter mold maker

Are you looking for PVC pipe fitting mould?
Focare Mould, one of the leading mold makers from Huangyan, China, offer you best solution of fitting project solution.

PVC fitting mould: dia.50 / 87.5°elbow mould

Cavity no.: 4cavity 

Mould dimension: 600*600*500mm 

Injection gate: edge gate 

Core/ cavity steel: 

DIN 1.2316 stainless steel made by Thyssen Krup German, tempered with HRC45-52 

Inserts / slides: H13 with HRC 42-45

Injection machine: 380T


Suggest PVC servo motor injection machine, since usually fitting mould injecting takes too long time, servo machine with special servo control system, can saving 50%-60% power for long term running.

For any suggestion please contact focaremould@yahoo.com 

Highly welcome your new enquiry!



Lucia

focaremould@yahoo.com 

PMMA PC PET transparent parts molding technology

What's the difference between PET mould, PC mould? 

What should be paid attention to when injecting transparent parts 

separately in PMMA, PC and PET?

First let’s discuss about final product and plastic raw material issue.

1) Transparent parts do not quire any bubble,
flow mark or other quality problem that can influence transmittance. 

2) Raw material must be clean, need drying before injecting

3) Barrel and screw of injection machine should be clear, no any waste material 

4) Raw material plasticizing time not too long, if something emergency happen need to stop machine work, lower the material temperature. (PC, PMMA lower than 160℃, PET lower than 240℃)


And of course the most important is the molding technology, check below: 

1) Wall thickness of final products should be uniform,
height of thinnest part should no less than 1mm ( PET part can be little thinner)

2) The transition of different dimensions should be smooth 

3) Runner section should be large but short passway, 

  cavity and runner appearance should be smooth (surface roughness no large than 0.4um )

4) Make sure smooth air venting

5) Cold slug needed 

6) Back pressure of injection machine not too high 

7) Injecting pressure should be high, but should not too high to influence demoulding

8) Try low injection speed on the base of perfect fulfill mould cavity

9) Pressure keeping time and injection cycle time should not be too long 

10) To ensure final product’s appearance transparency, the less mould releasing the better

Lucia

focaremould@yahoo.com 

China PVC molds, plastic pipe fitting mould, irrigation piping, pipe mold maker

PVC pipe fitting mould

PVC pipe fitting Mould ( for high pressure and low pressure = for water supplying and water discharging)
1. CPVC pipe fitting mould for high pressure.
2. UPVC pipe fitting mould for water drainage
3. PVC belling pipe fitting mould( with collapsible cores for pressure water supply).
4. Electricity cable pipe fitting mould, built in-wall various PVC pipe fittings.

The technical solutions for PVC pipe fitting moulding and PVC pipe fitting mould manufacturing. PVC is a kind of special material which need special injection molding process. The basic feature of PVC material:
1. Hard PVC material low MFI
2. PVC with high corrosive
3. PVC with low temperature melting
4. Easy decomposition  
…………….

Please visit to check our PVC mold construction design. 

For any suggestion feel free to contact focaremould@yahoo.com 

Lucia 

China two color rotational mold supply

Two-Color Molding may also be referred to as: 

2-Shot molding, Bi-injection molding, Co-injection Molding, or Multi-Shot Injection Molding


This technology produces a part with two different colors and/or materials in a single operation. By using a rotating mold, the machine automatically produces a substrate of one resin or color and overmolds the part with the second resin or color.

Being one of the leading mold makers from Huangyan, China, Focare Mould has gained a great developing especially in rotational moulding. 

Kindly visit to check our two color molds brochure. 

Welcome your new enquiry. 

Lucia 

focaremould@yahoo.com 

Why China mold costs differ so much from different companies?

Mold cost is another headache problem for worldwide customers. Many clients of mine ask me why your mold cost is much higher, compared to the quotation of other factories, it seems all the same. 

This article I will tell you the truth, also share you how to find the most suitable mold cost. 

Maybe for a mould project, price difference can reach about 30% or more or less, I don't feel strange, because here is in China. Most of people promise you A, but after you confirm order and give deposit, they give you B! And the difference between A and B is huge! For example they quoted you P20 China, but they don't use real P20, they bought 45C, then heat treatment it, the hardness only on surface of steel, inside steel very soft! 

I do not agree China mold is bad, actually it is more and more good. But above issue is real exist, at the same time, worldwide customers do not know which Chinese mold maker is good quality, those bad businessmen catch this loophole, thus influence the reputation of China mold. 

How we do? We use not only the real prehardened steel with HRC required, but also we make standard mold base, it can be any international standard like DME or Hasco! Only these 2 points 30% difference in price is not enough to pay for them. Also our molds will be built adjustment and easy to maintain, because we put lots of wear plates to protect all places easier to get worn. 

Regarding how to find the most right mold cost, if you have any interest, feel free to contact me, I will tell the steel cost, then you can calculate. 

Lucia 

focaremould@yahoo.com 

How to find the good mold maker in China?

PVC collapsible core, PVC Belling, PVC Water supply

How to find the good mold maker in China? This question has confused so many years for worldwide customers, and it will continue to those who plan to start new factory of plastic parts manufacturing.

In this article, I will share some personal opinions about Chinese mold makers, and how to choose the right one. If I'm lucky enough, this article can be read by your side, highly welcome different opinions and also mould inquiries. 

So let's start the topic. 

Unless you know Chinese plastic injection molding industry very well, otherwise the common and widely used searching way is by Google, typing for example "china top ten mould manufacturers", "China xxxx mould makers", and then click the first one or two pages companies, check their websites in a first sight. 

Trust me, the more good quality mold manufacturer, the least advertisement they make. Because here in mainland China especially injection molding industry, they already gain their reputation, customers mainly introduced to them from other factories, like plastic machinery manufacturers, even other mold makers. First, they have continusly orders; second, usually they pay attention to high quality mould, win-win long term cooperation with customers. So they get profits and do not care how many sets mould quanities each year they get orders. Also no need to pay extra money to advertise themselves.

And here is another interesting thing, worldwide customers usually want to see very big company before place new orders, large employees, large workers. it seems only big company can make them feel safe mold making. But do not forget, the larger company, the larger management cost, and this cost usually take from the mould profit. It is common as we know. Also delivery time problem, project procedure problem.

And for many mold factories in China, they have good knowledge of molding technics, know how to make an excellent performance moulds. But their shoratge is, they don't know how to show themsevles, means they don't know marketing. See, that's the problem. That's why small companies with good quality mold making ability not well known by customers. And sometimes customer choose the big factory to make the mould and cost much higher, but mould quality is not good. 

Next time I will share opinions about why China mould cost differs so much from different mould companies. Or feel free to directly contact me by email. 

Lucia 

focaremould@yahoo.com